When the J.A. Jones/Traylor Brothers Joint
Venture began the planning stages, Robert
Kindermann, Project Superintendent, and
Ivan Rotosky, Carpenter Foreman, talked to
Form Tech Concrete Forms Branch Manager
James Sweeney and Co-owner Mark Gordon
to get some concrete forming suggestions.
While Form Tech provided jobsite service and
application instruction, Symons® by Dayton
Superior provided concrete form design assistance.
Together, a combination of Versiform
for the straight walls and Steel-Ply culvert
forms for intersecting details in the dam sections
was recommended. It was also decided
that the hollow core pier stem sides would
utilize Versiform gangs, Steel-Ply details and
Flex-Form for the upstream bullnose sections
of the pier stems.
The dam was built in two segments, each
measuring 333' long, 104'-6" wide, 59' high
and weighing 22 million pounds. The base
of the dam included a series of voids with
grouting pipes that passed through a slab at
the surface. This key element allowed the dam
sections to float when the dry dock area was
flooded. When the dams were moved into
place, the air-filled voids were flooded with
water to make the dams sink. Once in place,
concrete was pumped in, displacing the water and creating the counterweight for the dam’s
permanent installation.